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Syntegon to showcase advanced automated packaging systems at PACK EXPO 2025
Syntegon will showcase scalable packaging solutions, including gentle product handling, amplified heat sealing, flexible cartoning, and digital features enhancing efficiency and sustainability.
www.syntegon.com
Turnkey packaging system for waffles: Advanced gentle stacking, reliable flow wrapping, flexible collation and efficient endload cartoning into retail-ready boxes – tailored for mid-speed production.
At this year’s PACK EXPO in Las Vegas, Syntegon invites visitors to booth W-900 to discover how the company’s innovative technologies and comprehensive services help manufacturers improve product quality, boost efficiency, and achieve their sustainability goals. From September 29 to October 1, 2025, Syntegon will present a broad portfolio of scalable solutions – from compact starter machines to fully automated high-speed systems – designed to tackle industry challenges such as labor shortage, rising costs, and the demand for recyclable materials. Syntegon works side-by-side with customers to create high-performing, reliable, and future-ready packaging operations, backed by a global network of service hubs. Whether manufacturers are initiating their automation journey or scaling up with fully integrated high-speed lines, Syntegon serves as a strategic lifecycle partner, supporting customers from consultation and precise planning through seamless integration, reliable operation, and continuous adaptation.
Boosting efficiency and quality with innovative heat sealing technology
Visitors can experience live demonstrations of how gentle handling meets high-speed automation with Syntegon’s packaging line for bar products. Significantly reducing manual intervention, this system addresses the pressing issues of labor shortage and the need for constant high quality. At the heart of the system is Syntegon’s HCM high-speed flow wrapping machine. It is equipped with the new, innovative Amplified Heat Sealing (AHS) technology - a PACK EXPO highlight. Compared to conventional rotary heat-sealing AHS delivers exceptionally tight seals by combining rotational and additional linear sealing movements. AHS ensures consistent sealing quality under varying process speeds. AHS technology is also highly recommended for sustainable mono-materials. Another highlight of this system is the Syntegon TTM integrated topload cartoner, capable of processing both WIP trays and retail cartons on one compact machine. In addition, new digital features such as Syntegon’s ‘Guide-by-Light’ status lighting system, Logbook and 3D Error View enhance the user experience for reduced downtime and maximum productivity.
Protecting product quality with flexible automation for fragile goods
Another example of Syntegon’s broad portfolio is the fully automated bakery packaging line for waffles or other baked goods. This line similarly tackles labor shortages with full automation, streamlining packaging from initial handling to cartoning. With Syntegon’s linear-motor based Stacking FIT infeed, waffles are gently stacked just moments before primary packaging, preventing product damage and waste. The reliable Pack 202 mid-speed flow wrapping machine securely wraps waffle stacks in convenient perforated two-piece packs. The flexible Kliklok MagTRAC collation system subsequently groups the flow packs into layers of two by two for endload cartoning by the Kliklok BEC. In order to complete the line customers may opt for one of Syntegon’s Elematic case packers.
www.syntegon.com
At this year’s PACK EXPO in Las Vegas, Syntegon invites visitors to booth W-900 to discover how the company’s innovative technologies and comprehensive services help manufacturers improve product quality, boost efficiency, and achieve their sustainability goals. From September 29 to October 1, 2025, Syntegon will present a broad portfolio of scalable solutions – from compact starter machines to fully automated high-speed systems – designed to tackle industry challenges such as labor shortage, rising costs, and the demand for recyclable materials. Syntegon works side-by-side with customers to create high-performing, reliable, and future-ready packaging operations, backed by a global network of service hubs. Whether manufacturers are initiating their automation journey or scaling up with fully integrated high-speed lines, Syntegon serves as a strategic lifecycle partner, supporting customers from consultation and precise planning through seamless integration, reliable operation, and continuous adaptation.
Boosting efficiency and quality with innovative heat sealing technology
Visitors can experience live demonstrations of how gentle handling meets high-speed automation with Syntegon’s packaging line for bar products. Significantly reducing manual intervention, this system addresses the pressing issues of labor shortage and the need for constant high quality. At the heart of the system is Syntegon’s HCM high-speed flow wrapping machine. It is equipped with the new, innovative Amplified Heat Sealing (AHS) technology - a PACK EXPO highlight. Compared to conventional rotary heat-sealing AHS delivers exceptionally tight seals by combining rotational and additional linear sealing movements. AHS ensures consistent sealing quality under varying process speeds. AHS technology is also highly recommended for sustainable mono-materials. Another highlight of this system is the Syntegon TTM integrated topload cartoner, capable of processing both WIP trays and retail cartons on one compact machine. In addition, new digital features such as Syntegon’s ‘Guide-by-Light’ status lighting system, Logbook and 3D Error View enhance the user experience for reduced downtime and maximum productivity.
Protecting product quality with flexible automation for fragile goods
Another example of Syntegon’s broad portfolio is the fully automated bakery packaging line for waffles or other baked goods. This line similarly tackles labor shortages with full automation, streamlining packaging from initial handling to cartoning. With Syntegon’s linear-motor based Stacking FIT infeed, waffles are gently stacked just moments before primary packaging, preventing product damage and waste. The reliable Pack 202 mid-speed flow wrapping machine securely wraps waffle stacks in convenient perforated two-piece packs. The flexible Kliklok MagTRAC collation system subsequently groups the flow packs into layers of two by two for endload cartoning by the Kliklok BEC. In order to complete the line customers may opt for one of Syntegon’s Elematic case packers.
www.syntegon.com
