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High-Precision Volumetric Portioning for Automated Food Processing

The JBT Marel I-Cut 11 portion cutter enables small to medium-sized food processors to automate fixed-weight cutting using advanced laser vision and high-speed servo technology.

  www.jbtc.com
High-Precision Volumetric Portioning for Automated Food Processing

The I-Cut 11 is a compact, entry-level portioning system designed to convert boneless poultry, fish, and meat into fixed-weight or fixed-length portions with minimal raw material giveaway. By integrating high-frequency scanning with flexible software, the system provides a transition from manual labor to automated precision in the digital supply chain.

Technical Scanning and Cutting Performance
The I-Cut 11 utilizes an advanced laser vision system equipped with 200 Hz camera technology. This high-frequency scanning mechanism captures the volumetric profile of each product as it enters the machine, allowing the internal computer to calculate optimal cut points based on pre-defined weight or dimension parameters.

The cutting process is executed by a high-torque servo motor driving a single blade at a 90° angle. This configuration achieves a maximum throughput of 480 cuts per minute. The system handles product dimensions up to 800 mm in length, 250 mm in width, and 100 mm in height, maintaining consistent accuracy even at the maximum belt speed of 340 mm per second.


High-Precision Volumetric Portioning for Automated Food Processing

Software Integration and Operational Flexibility

The machine operates on a proprietary software platform that allows for real-time monitoring and rapid adjustment of cutting patterns. Operators manage the system via a multi-language touchscreen interface, which includes a library of standard cutting programs. For processors requiring higher levels of data transparency, the system integrates with Innova Food Processing Software.

This digital integration enables the collection of key performance indicators (KPIs), including yield percentages, weight distribution, and total throughput. Furthermore, the I-Cut 11 supports remote service access via Ethernet, allowing for off-site diagnostics and software updates to maximize equipment uptime.

Industrial Application and Hygienic Design
The I-Cut 11 is specifically engineered for the poultry and fish industries, though it is also applicable for retail-ready meat portions. Its footprint of 2700 mm by 1000 mm is designed for facilities with limited floor space, often serving as a dedicated unit for niche product lines in larger plants.

To meet global food safety standards, the machine is constructed from stainless steel and food-grade materials. The design features an open frame and quick-release Ropanyl belts, which can be removed without tools for thorough sanitation. This focus on hygiene reduces the risk of cross-contamination and simplifies the daily washdown procedures required in high-throughput automotive data ecosystems and food production environments.

Competitive Technical Context
Compared to higher-tier models such as the I-Cut 122, which utilizes dual-lane processing for up to 2,000 cuts per minute, the I-Cut 11 serves as a cost-effective benchmark for processors transitioning from manual cutting. While the I-Cut 130 offers variable-angle cutting (45° to 90°), the I-Cut 11 maintains a fixed 90° orientation to provide a mechanically simpler, more robust solution for standard portioning requirements.

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