Pilz presents safe automation for packaging technology

Under the motto “Packaging without risk. Safety without compromise.” Pilz presents solutions for industrial automation in packaging technology at Interpack/components 2026 (May 7–13, Düsseldorf). The focus is on scalable safety concepts designed to ensure consistent performance even under variable production conditions.

Context and regulatory framework
Pilz addresses increasing requirements for safety and compliance in the packaging industry, particularly in relation to the EU Machinery Regulation (MVO), effective from 2027, and the Cyber Resilience Act (CRA). Relevant standards such as the EN 415 series for packaging machines are also taken into account.

The company combines technical solutions with consulting and training services to support machine manufacturers and operators in implementing regulatory requirements across the entire machine lifecycle.

Technical solution and system approach
A key focus is on form, fill and seal (FFS) machines, for which Pilz presents certified, compatible and scalable safety solutions. These enable the implementation of current safety standards regardless of machine configuration or process variability.

The system approach is based on an integrated architecture combining safety controllers, sensor technology and networked diagnostic capabilities. The objective is to establish a consistent safety structure that integrates functional safety and industrial security while maintaining stable system performance.

Implementation and lifecycle management
Pilz supports the implementation of compliant safety strategies from development and design through to commissioning. A central element is systematic risk assessment throughout the entire machine lifecycle, as required by the MVO.

To address these requirements, Pilz presents the MYZEL Lifecycle Platform, which enables centralized management of safety-related data and supports compliant operation of packaging machines through structured processes and transparent documentation.

Sensor technology and connected safety
Another focus is on the PSEN sensor portfolio, used to protect both machines and operators. These solutions are designed for industrial environments, offering high robustness and advanced diagnostic capabilities.

Through integration into the IO-Link Safety system, including a certified IO-Link Safety Master, sensors and safety locking devices can be networked efficiently. This enables continuous condition monitoring as well as improved fault diagnostics and maintenance planning.

Applications and operational impact
The presented solutions enable safe and efficient packaging processes, even under variable production requirements. At the same time, they support the integration of safety and security functions into existing machine architectures and facilitate compliance with regulatory frameworks.

The combined use of certified components, digital platforms and engineering services contributes to increased system availability, reduced operational risks and structured compliance with regulatory requirements.

Edited by Maria Brueva, Induportals editor – adapted by AI.

www.pilz.com