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Marel News
Marel Unlocks unmatched efficiency with the FleXicut Jet
The FleXicut Jet unlocks superior efficiency, precision, and yield in whitefish trimming and pinboning for processors.
marel.com
In today’s competitive seafood industry, efficiency, yield, and product quality are paramount. Introducing the FleXicut Jet, a groundbreaking fillet processing solution designed to help your business excel. By integrating cutting-edge water-jet technology, advanced software, and intelligent bone detection, the FleXicut Jet not only increases throughput but also improves product yield, minimizes waste, and offers unparalleled versatility.
Increase yield and reduce waste
The FleXicut Jet stands out for its ability to reduce handling and cut waste while enhancing fillet yield and quality. Equipped with water-jet cutting robots, this system uses intelligent software to automate trimming and pinbone removal, resulting in high-value products with minimal waste. Whether you're producing loins, back fillets, or V-cuts, you’ll consistently achieve top quality while extracting maximum value from each fillet.
At the heart of the FleXicut Jet is its advanced X-ray technology, which detects bones as small as 0.2mm. The system scans fillets from two angles, creating detailed 3D images. These scans help the FleXicut Jet optimize trimming configurations and angles, ensuring that even the smallest bones are effectively removed. This precision significantly reduces bone material compared to traditional deboning methods, improving the overall quality of your fillets.
Industry-leading throughput
Capable of processing up to 50 fillets per minute, the FleXicut Jet sets a new industry standard for throughput efficiency. Its advanced capabilities allow it to handle a wide range of fillet sizes of species such as catfish, redfish and tuna while maintaining consistent quality. This high-speed operation allows your processing line to maximize productivity without sacrificing accuracy or yield.
Intelligent sorting and real-time monitoring
Efficiency doesn't stop with trimming and pinbone removal. The FleXicut Jet integrates seamlessly with the FleXisort system, which automatically allocates fillets to different product streams based on real-time data.
Meanwhile, the AXIN Software module allows for real-time monitoring and control of your operations. Through remote access, operators can make quick adjustments, track key performance indicators (KPIs), and ensure that the system is running smoothly at all times. This integration provides in-depth insights and operational flexibility to optimize your production flow.
Tailored to your specific needs
No two seafood producers are alike, and the FleXicut Jet is built to accommodate a wide range of processing requirements.
Whether you’re a small or medium-sized operation, a seasonal producer, or a large-scale processing ship or trawler, the FleXicut Jet is adaptable to your needs, with the choice of two to three water-jet robots.
The system is ideal for producers working with skin-on fillets, dealing with gaping issues, or looking to diversify their product range.
Despite its impressive capabilities, the FleXicut Jet boasts a compact footprint, allowing it to seamlessly integrate into existing processing setups. Its small size doesn’t compromise performance, making it a perfect fit for processors looking to upgrade their operations without a major overhaul.
Experience the future of fish processing
The FleXicut Jet is more than just a piece of equipment—it's a complete processing solution that combines high throughput, advanced technology, and precision trimming to transform your fillet processing operations. Whether you’re focused on efficiency, product quality, or expanding your product range, the FleXicut Jet will take your business to the next level.
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